BMS and PCM Design

Melasta offers complete integrated solution for the battery include cell selection, BMS selection, integrated software solution and communication protocol integration with the required application. Melasta’s in-house research and development team is focused on designing the BMS according to customer requirements. These are the main features of our designed BMS

1. Support RS485, CAN BUS, URAT, i2c and other communication protocol

2. Up to 100a continuous discharge current

3. Support MOS high temperature protection function

4. Over voltage, over current, over temperature control function.

5. Over-current, under voltage, and low-temperature protection.

6. Self-Heating Technology for Low Temperature.

Technical Parameters

This standard describes the size, characteristics, technical requirements and matters of PCM for 6~16 series. These parameters are for a customized project.

PCM Test Environment

Temperature 1535℃

Relative humidity 4575% RH

Atmospheric pressure 86106 KPa

Measure Instrument Request

Voltage meter request:The accuracy of the measuring instrument is not less than 0.5. The resistance is not less than 10KW/V

Current meter request:  The accuracy of the measuring instrument is not less than 0.5

Time meter request:  The accuracy of the measuring instrument is not less than 0.1%

Temperature meter request:  The accuracy of the measuring instrument is not less than 0.5℃

No.

Item

Min.

Typical Value

Max

Unit

Note

1

Number Of Series

6

~

16

series

Software adjustments

2

Charging Current

150

 

A

Continuous

3

Discharging Current

150

 

A

Continuous

4

Monomer Overvoltage

4200

4250

4300

mV

The first level (adjustable parameters)

 

Reaction Time

1

2

3

S

Recovery

4050

­4100

4150

mV

Monomer Overvoltage2

_

4450

4600

mV

The second level (adjustable parameters)

 

Reaction Time

 

1000

1250

mS

Recovery

Software delete

5

Monomer Under Voltage

2750

2800

2850

mV

The first level (adjustable parameters)

 

Reaction Time

1

2

3

S

Recovery

3350

3400

3450

mV

Cell Voltage

2000

2000

2100

mV

The second level (adjustable parameters)

 

Reaction Time

100

1000

mS

Recovery

Software delete

6

Short Circuit Protection

When positive and negative resistance is less than 50mΩ, It is short-circuit

 

Recovery

remove load 6-10S

7

Over Charging Current Protection

150

160

170

A

Adjustable parameters

Reaction Time

3

4

S

Recovery

Automatic recovery after 8S

8

Over Discharging Current Protection 1

150

160

170

A

The first level (Adjust parameters)

Reaction Time

5

S

Recovery

Recovery: Automatic recovery after 4S

Over Discharging Current Protection

180

200

220

A

(The second level (Adjustable parameters)

Reaction Time

500

——

1000

mS

Recovery

software delete

9

Charging Over-Temperature Protection

53

55

80

Adjustable parameters

Recovery Temperature

37

40

43

10

Discharging Over-Temperature Protection

57

60

63

Adjustable parameters

Recovery Temperature

37

40

43

11

Battery Balance

-

41

82mA

mA

Adopting differential pressure method

12

Storage Temperature And Humidity Range

-20 to 35,(45-85%RH) within one year

60%70%During storage, battery should charge every three weeks, charge capacity is 60%70%

-20 to 40,(45-85%RH) within 6 months

Within 3 months:-20 to 45,(45-85%RH)

Within one week:20 to 50,(45-85%RH)

13

Quiescently Current Consumption

——

——

30

mA

PCM current consumption

Sleep Current

 

0.15

1

mA

 

14

Weight

 

120

 

g

No wires

15

Working Environment Temperature

-40

25

85

Humidity: max: 85%rh

16

Communication Port

CANBusRS485

SMbus

Communication format, as the content of communications